Uniclutch Twin Disc Clutch Kit – Volvo S40 544 1.6L/2.0L/2.4L/2.5L (2005–2012)

Fits: Volvo S40 544 (2005–2012) – manual transmission. Engines: 1.6L B 4164 S3, 1.6L D 4162 T, 2L D 5204 T, 2L D 5204 T5, 2.4L D 5244 T13, D 5244 T8, 2.5L B 5254 T7.

Choose your fitment – the correct flywheel mount, spline and bearing depend on your exact engine, power output, drivetrain and year, so pick the option that matches your car. Each option below lists exactly what you'll receive.

Uniclutch is a modular twin disc clutch made by Clutch Industries in Australia. You get a light, OEM-like pedal, smooth engagement and far more torque capacity than a single plate clutch. The core, flywheel mount and spline are separate parts, so the clutch can move with you to a different gearbox later.

What's included

1.6L B 4164 S3
Fits: Sedan 1.6 74kW (2005–2012)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08265-3-00
• Spline 25.0x14T UC101-27 with circlip and spline grease
• Optional: concentric slave cylinder GSB572-CSC

1.6L D 4162 T
Fits: Sedan D2 84kW (2010–2012)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08280-2-00
• Spline 22.5x20T UC101-7 with circlip and spline grease
• Optional: concentric slave cylinder GSB911-CSC

2L D 5204 T
Fits: Sedan D4 130kW (2010–2012)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08280-2-00
• Spline 26.25x23T UC101-3 with circlip and spline grease
• Optional: concentric slave cylinder GSB797-CSC

2L D 5204 T5
Fits: Sedan D3 110kW (2010–2012)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08280-2-00
• Spline 26.25x23T UC101-3 with circlip and spline grease
• Optional: concentric slave cylinder GSB797-CSC

2.4L D 5244 T13/D 5244 T8
Fits: Sedan D5 132kW (2006–2010)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08280-2-00
• Spline 26.25x23T UC101-3 with circlip and spline grease
• Optional: concentric slave cylinder GSB797-CSC

2.5L B 5254 T7
Fits: Sedan T5 169kW (2007–2012)

• Uniclutch 195mm twin disc core – Sport UC0824220 or Pro UC0821220
• Adaptive Fit flywheel mount UCFM08280-2-00
• Spline 26.25x23T UC101-3 with circlip and spline grease
• Optional: Uniclutch Ultra Light Flywheel UCFW-011

Choose your clutch

• Sport: organic twin plate for street and mild performance. Approximately 160 percent more torque capacity than OEM.
• Pro: cerametallic twin plate for big power, turbo and track use. Approximately 290 percent more torque capacity than OEM.

Buying the kit costs less than the same parts separately.

Usually dispatched within 5–14 business days. We supply parts only; professional installation recommended.

FAQ

Will this fit my Volvo S40?
This kit is listed by Clutch Industries for the Volvo S40 544 (2005–2012) with a manual gearbox. Choose the fitment option that matches your engine, power and year. Add your rego or VIN with your order and we check every Uniclutch order against Clutch Industries' catalogue before it's placed.

Sport or Pro?
Sport suits street cars and mild builds. Pro is for big power, turbo builds and track use.

Do I need new bearings?
We recommend a new spigot and release bearing with every clutch change. Add them with the Bearings option.